Introduction
Ever wondered how your custom neon sign goes from a simple idea to a glowing masterpiece on your wall? At USA Neon Sign, each sign is handcrafted with precision, creativity, and care — and we’re giving you a behind-the-scenes look at how it all comes together.
Whether you're ordering a sign for your wedding, business, or bedroom, here's what really happens from concept to completion.
Step 1: You Dream It, We Design It
It all starts with your idea — a name, a phrase, a logo, or even a sketch.
Once we get your request, we:
- Help you choose the right size, font, and color
- Send a digital mockup so you can visualize your sign
- Make adjustments based on your feedback until it’s perfect
This step is all about turning your vision into a blueprint we can bring to life.
Step 2: Materials Are Chosen
After you approve your design, we begin sourcing the materials:
- Flexible silicone tubing — to mimic traditional neon but with safer, modern tech
- High-quality LED lights — long-lasting and energy-efficient
- Clear acrylic backing — laser-cut into your desired shape (cut-to-letter, rectangle, or custom)
We only use premium materials to ensure your sign looks great and lasts for years.
Step 3: Bending, Placing & Wiring the Tubes
This is where the magic happens.
- The silicone tubing is carefully bent by hand to follow your exact design. Each curve and angle matters, especially with cursive fonts or detailed logos.
- The LED light strip is inserted inside the tubing, section by section.
- Then, we mount the tubing onto the acrylic backing, securing every piece in place.
Behind the scenes, our production team works with precision to match every line of your mockup — by hand.
Step 4: Powering It Up
Once the tubing is secured, we:
- Attach a low-voltage power adapter
- Test the lighting to ensure even glow and color consistency
- Check for any flickers, loose ends, or imperfections
- We also offer dimmer switches, remote control options, and color-changing features if requested!
Step 5: Packaging & Shipping
After final inspection, your sign is carefully packed in protective foam and bubble wrap, then boxed and labeled for shipping.
We make sure your sign:
- Arrives safely
- Includes everything you need to hang it (mounting kit, power adapter, remote if applicable)
- Looks just as good in person as it did in your mockup
From Idea to Glow
The process of making a custom neon sign isn’t just about lights — it’s about creating something personal and unforgettable. Every sign that leaves our workshop has been touched by real people who care about getting the details right.
Whether it's your business logo, your wedding hashtag, or your name in lights — you're getting a sign that was made just for you.
Light Up Your Vision with USA Neon Sign
At USA Neon Sign, we specialize in bringing your ideas to life with handcrafted, high-quality LED neon signs made right here in the U.S. We work fast, we stand behind our work, and we’re here to make sure your custom sign turns out exactly the way you imagined.
Ready to see your idea glow? Let’s get started.
